Up-cycled Garden Orbs, DIY - using Whiskey Barrel Bands!

Nowhere is creative up-cycling more prevalent than in gardens.  One need only spend a short time searching Pinterest to discover a vast array of ideas for re-using almost anything in a garden.  Of course, personal style always plays a large part in one's garden.  Today, I'm going to begin a series of up-cycled garden posts.  Lately, I've been trying to improve the landscaping around our house; now that we've finally moved past the large, plastic toy lawn ornaments, that seemed destined to forever out-compete any and all flowers for "pops of color"!

The first thing I wanted to add to my garden beds was structure.  I like natural elements, (rocks, logs), and also intriguing, artistic objects, (wrought iron trellises, obelisks, orbs, etc.)  It doesn't take long, however, searching garden centers and online retailers, to learn that those lovely, park-like gardens I dream about cost nothing short of a small fortune!  So, how to begin creating my dream-park on virtually no budget.....

Whiskey Barrel Bands

Well, the first piece quite literally fell in my lap, or perhaps I should say, disintegrated onto my foot this past spring!  A number of years ago, my husband and I had put in a raised herb garden using half-whiskey barrel planters.  Now, many years later, those barrels were disintegrating and falling apart.  It was time to replace/re-create the herb garden.  As we were dragging and shoveling the old pieces of barrel away,  and I was stacking their steel metal bands off to the side, it occurred to me that these could make cool garden orbs.  "I wonder how hard it would be to attach these together?", I thought.  Insert handy husband here, and the answer turned out to be, "not too difficult!" 

Here's how we did it:
Materials:

• Old whiskey barrel bands (2-6, depending on orb, and whether making a base or not)
• Pop rivets, and pop-rivet tool (very technical, I know)
• Electric drill
• Drill bit slightly larger than the width of your pop rivets
• Clamps, c-clamps or vice grips (3 or 4 are helpful)
• Bolts (if attaching to a base)
• Saw (if making a base)
• Protective eye-wear and work gloves
• Splitting wedge and heavy mallet (if putting a base in the ground)
• Quick-crete concrete (optional) 

Drilling through the metal bands

Step One:
The Ball.  Match up similar size bands.  For this one, I used 4-same size med-lg bands, plus two smaller bands for the base, (6 total).  Place 3 circle bands together so that they all cross at the top and bottom, forming a ball shape, (you can measure, but I just eye-balled it).  Mark cross spots with a pencil or sharpie if desired, or just clamp together with tight clamps at the top and bottom.  Make sure your bands are evenly spaced to form a nice ball (2 bands will make a more open ball).

Inserting pop-rivets through drilled holes

Once tightly clamped, drill (slowly and carefully, wearing protective eye-wear and gloves) down through all 3 band layers.  Handy husband used a piece of 2"x4" wood, or section of pvc pipe at times to help brace the bands from the inside while drilling.

Once drilled through, insert pop rivet through hole and pop into place with pop-rivet tool!  Repeat the process for the bottom cross.  You now have a nice banded ball!

4th band pop-riveted on

Step Two:
For this orb, I wanted a 4th band running around crossing the circles middles.  So, I took the 4th matching size band and placed it around the other circles, clamping it into place.  Handy husband drilled 3 more holes (one on each band of the ball-we only needed to attach it in 3 places rather than all 6 bands it crossed), and pop riveted it on.  At this point I had a lovely criss-crossed sphere, and in fact, am now in the process of making another which will stay exactly like this, as a ball, nestled on the ground among some plants.  But for this one..

Crossed base pieces

Step Three:
The Base.  I wanted to raise this orb up, like some of those lovely "park-like" garden structures.  So...I took two of the smaller circle bands and handy husband cut them each open with a saw.  We then crossed them in the middle, clamped them together, and like before, drilled, and pop-riveted them together.  This gave me a crossed base piece.

Step Four:
Installation.  We're getting close now!  I placed the 4 base piece points/ends where I wanted them in the garden.  If you live in an area with soft ground, you may be able to push them down into the ground.  However, here in the south with our lovely clay, handy husband used a wood-splitting wedge and large mallet to hammer 4 holes into the ground.  We then pressed the 4 ends of the base into the holes and filled around them with dirt.  Just for good measure, we also poured some quick-crete concrete into the holes with a bit of water to set it.

Step Five:
Final Assembly.  Once the base was in place, I set my orb on top and lined up where I wanted it to sit.  We marked the spots and clamped it on tight.  Once again, handy husband drilled out two holes each through an orb band and base band.  This time we attached the pieces together with bolts, for extra strength as the orb would be subjected to pressure from winds and we didn't want it to snap off the base.  And Voila!!  Up-cycled Garden Orb!!

Garden orb bolted to base pieces

I have now planted ivy at the base of my garden orb and am hoping to get it to twine through the structure as it grows!

This project is easily adaptable for more or less bands, no base, or other bases, wherever your artistic whimsy takes you!  I am already planning other orb incarnations with my left-over pieces, and would love to see pictures of yours!   Enjoy and Have Fun!

Cheers,
Christine

www.out2lunchdesigns.com